Steam iron with steam chamber with a small-sized vent

ABSTRACT

A new steam iron with a steam chamber connected with the labyrinths and the steam outlet vents of the soleplate through a small connection duct or a small hole, in such a way as to keep high pressure inside the steam generation chamber. The iron is provided with a steam spray positioned at the front and directed towards its point.

RELATED U.S. APPLICATIONS

[0001] Not applicable. STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

[0002] Not applicable.

REFERENCE TO MICROFICHE APPENDIX

[0003] Not applicable.

FIELD OF THE INVENTION

[0004] This patent concerns the field of steam irons and in particular it concerns a new steam iron having a steam generation chamber provided with a special duct to convey steam towards the outlet vents.

BACKGROUND OF THE INVENTION

[0005] Two types of steam irons are known:

[0006] cold steam irons, the so-called domestic irons, where cold water is introduced directly in the iron to generate steam;

[0007] hot steam irons, the so-called professional irons, with introduction of steam generated by a boiler.

[0008] The irons with direct introduction of cold water comprise a soleplate, provided with heating element, with a labyrinth connected to outlet vents obtained on the base of the iron itself.

[0009] Said soleplate is closed at the top by a tight cover through which cold water is introduced by means of a pump positioned on the iron or on the central unit.

[0010] The central part of the iron and the upper cover form the steam generation chamber, in which water is introduced by means of a pump and turned into steam.

[0011] The steam produced in this way goes out of the steam generation chamber, passes through the special labyrinth and is let out through the holes on the bottom of the soleplate.

[0012] During the ironing process the water fed by the pump continues to flow into the steam generation chamber, the iron and the entire steam generation chamber cool down and consequently water instead of steam flows out of the outlet vents.

[0013] Irons with steam generation in a separate boiler comprise the iron, complete with handle, and a boiler, connected with each other through a steam duct coupled with an electrical connection cable.

[0014] The boiler provides for generating steam, at the set temperature and pressure, and conveys it to the iron through the steam duct.

[0015] The iron comprises a frame with handle and an underlying soleplate, equipped with heating element, with a steam chamber connected to outlet vents obtained on the base of the iron. Said soleplate is closed at the top by a tight cover through which the steam conveyed by the duct connecting the boiler with the steam chamber is introduced in the steam chamber.

[0016] The steam introduced in the steam chamber flows out of the steam chamber and out of the holes provided on the bottom of the soleplate.

[0017] At the beginning of the ironing process the steam duct is cold and is heated by the steam that passes through it.

[0018] Both at the beginning of the ironing process and in case of long pauses between successive uses of steam, the steam that flows in the steam duct towards the iron partially cools down, and therefore partially condensates, thus reaching the iron in the form of water, and therefore the condensated water present in the steam chamber flows out of the holes provided on the soleplate.

[0019] The outlet of water from the soleplate vents is a troublesome inconvenience while ironing.

[0020] This inconvenience, besides, may cause the expulsion of limescale particles from the soleplate, particles that dirty the clothing item being ironed.

[0021] In this case it is necessary to stop ironing and wait for new steam to be produced.

[0022] Due to this type of inconvenience it is necessary to use short steam ducts, so that the temperature of the steam passing through them does not lower excessively.

[0023] To soften the fabric to be ironed, in particular in some specific points, some cold steam irons with direct steam generation are normally provided with a pump water spray that takes part of the water from the tank and sprays it externally in front of the iron. When the pump is operated, water is sprayed on the fabric in front of the iron, thus softening the fabric and ensuring better ironing of the item in difficult points or eliminating accidental creases.

[0024] Hot steam irons, instead, are not equipped with said spray, since when water reaches the iron it is already in the form of steam; if necessary, the fabric to be ironed is wet by means of independent sprays. Said independent sprays present several drawbacks, for example: they must be filled with water every time they are used, encumber the ironing area and/or are placed in uncomfortable positions around the ironing station, may be confused with size sprays, etc.

[0025] In order to eliminate all the drawbacks described above, a new type of iron has been designed and implemented, having a substantially closed steam generation chamber, that is, a steam generation chamber with a small-sized hole for the passage of steam toward the labyrinth and therefore toward the soleplate vents.

[0026] One of the main aims of the new iron is to ensure continuous steam ironing, guaranteeing the outlet of steam only from the soleplate.

[0027] Another aim of the new iron is to ensure the continuous creation of the required quantity of steam also for prolonged ironing sessions.

[0028] Another aim of the new iron is to prevent the expulsion of water and/or limescale particles through the soleplate vents.

[0029] A further aim of the new iron is to ensure that steam can be sprayed when required in front of the iron.

BRIEF SUMMARY OF THE INVENTION

[0030] These and other direct and complementary aims have been achieved through the implementation of a new steam iron both of the type with separate boiler and of the type with steam generation directly within the iron.

[0031] The new steam iron with direct steam generation has two components: the first component is the closed chamber in which steam is generated through the introduction of cold water supplied by a metering pump.

[0032] The second component consists of a hole, or preferably a duct connecting the closed generation steam chamber with the labyrinths connected with the steam outlet vents. This duct has a bottleneck or a wall with a small hole, in order to reduce the quantity of steam that flows from said steam generation chamber into said labyrinths.

[0033] Consequently, the pressure inside the steam generation chamber is higher than the pressure inside the steam generation chamber of the known types of iron.

[0034] The dimensions of the duct connecting the steam generation chamber with the labyrinths, or the dimensions of the hole in the wall, are studied so that, even if the pump operating button is pressed, the introduction of water in the steam generation chamber is limited by the pressure present in the chamber itself.

[0035] The pump, which is constantly immersed in water in order to avoid any damage to the same, does not overcome the internal pressure of the steam generation chamber, if not for the quantity of water that is turned into steam and whose steam passes through the small hole of the connection duct.

[0036] The result obtained is a balance between the head of the pump and the chamber internal pressure, which leads to an uninterrupted delivery of steam until the cold water introduced in the chamber is exhausted, even in case of very long ironing sessions.

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

[0037] The characteristics of the new iron will be better highlighted by the following description of one among many possible applications of the invention in question, illustrated in the attached drawings.

[0038]FIG. 1 shows a vertical cross section of the new iron of the present invention.

[0039]FIG. 1a is another vertical cross sectional view of the iron.

[0040]FIG. 2 shows a plan view of the soleplate (P) of the new iron.

[0041]FIG. 2a is a horizontal cross sectional view of the iron.

[0042]FIG. 3 is a plan view of an iron with a separate boiler.

[0043]FIG. 4 is another vertical cross sectional view of a front portion of the iron.

DETAILED DESCRIPTION OF THE INVENTION

[0044] In particular, FIG. 1 shows the soleplate (P) and the cover (C) of the iron, which covers the soleplate (P), thus creating the steam generation chamber (Pc).

[0045] The soleplate (P) ofthe new iron comprises an incorporated heating element (R), steam outlet vents (Pf), several walls (Pp) that form the steam generation chamber (Pc) and two labyrinths ((P1)) that convey the steam towards the outlet vents (Pf).

[0046] The heating element (R) incorporated in the soleplate (P) is generically U-shaped with the ends directed toward the rear part of the soleplate (P) and protruding from the upper surface of said soleplate (P), so that they can be electrically connected.

[0047] The walls (Pp) that form the steam generation chamber (Pc) and the labyrinths ((P1)) are arranged along the course of the heating element (R).

[0048] In particular, the walls (Pp) that form the steam generation chamber (Pc) are generically arranged in such a way as to form a ring or polygon and to enclose the steam generation chamber (Pc) and separate it completely from the rest of the soleplate (P).

[0049] The walls (Pp) that form the labyrinths (P1) are arranged in the rear part of the soleplate (P) and beside the walls (Pp) that enclose the steam generation chamber (Pc).

[0050] The part (C) of the iron that covers the soleplate (P), hereinafter called simply cover (C), closes the steam generation chamber (Pc) at the top, the labyrinths (PI) and the other areas that lead to and are above the outlet vents (Pf).

[0051] In particular, the cover (C) is crossed by the delivery duct (01) of the water that comes from the pump has to be turned into steam and is provided with a duct (U) having the generic shape of an upturned U.

[0052] The water delivery duct (01) introduces water in the front area of the steam generation chamber (Pc), near the curve of the heating element (R).

[0053] The upturned Uduct (U), hereinafter simply called connection duct (U), isjoined to the cover (C), so that when the cover (C) is applied to the soleplate (P) one of its ends is inside the steam generation chamber (Pc) and the other end is in communication with the labyrinths ((P1)) on their side opposite the outlet vents (Pf).

[0054] In particular, along said connection duct (U) there is a section with reduced inner cross section, which is obtained through a bottleneck or, preferably, through the application of a circular wall with a central hole (Uo). Both the bottleneck and the hole (Uo) of the circular wall have a small, precise internal diameter, so that the communication between the steam generation chamber (Pc) and the outside ofthe same, that is, the labyrinths (P1), is limited to a predefined maximum delivery value.

[0055] As an alternative to the connection duct (U), it is possible to have a hole in the wall of the steam generation chamber (Pc) facing towards the labyrinths (P1).

[0056] It is possible to include a partition wall (Pa) inside the steam generation chamber (Pc), between the area where the water to be converted into steam is introduced and the mouth of the connection duct (U) or the hole of the steam generation chamber (Pc), said partition wall having openings on the top.

[0057] The water is introduced in the steam generation chamber (Pc) and converted into steam.

[0058] The steam produced in this way flows through the connection duct (U) towards the labyrinths (P1) and out of the soleplate (P) through the apposite vents (Pf).

[0059] The size of the connection duct (U) between the steam generation chamber (Pc) and the labyrinths (P1), or of the hole in the wall, is studied so that even if the feed pump is operated continuously, only steam, never water, is sent out of the steam generation chamber (Pc).

[0060] The feed pump doesn't overcome the internal pressure of the steam generation chamber (Pc), if not for the quantity of water that is converted into steam and whose steam passes through the small-sized hole (Uo) of the connection duct (U).

[0061] In this way a limited delivery of water in the steam generation chamber is obtained and steam flows out without interruption until the cold water introduced in the chamber (Pc) is exhausted, even in case of continuous and prolonged use.

[0062] The new steam iron provided with soleplate (P) constituted as described above offers considerable advantages.

[0063] There is no interruption in the production of steam, since, even if the steam generation chamber (Pc) cools down, the water not vaporised does not block the upper connection duct (U). Said continuous production of steam is ensured also in case of long ironing sessions, since any small quantity of water passing through the connection duct (U) towards the labyrinths (P1) is quickly turned into steam in the labyrinths (P1) before reaching the outlet vents (Pf).

[0064] Consequently, the new iron does not send out water or limescale particles contained in the water.

[0065] The new steam iron is provided with a steam chamber that is substantially closed on all sides and equipped with a small hole or duct to convey steam towards the labyrinth and the outlet vents present on the soleplate.

[0066] The condensate present inside the steam chamber is held in said steam chamber and flows through the small delivery duct only when it has been converted into steam.

[0067] A spray is positioned at the front ofthe iron and is connected with the steam chamber through a duct with button valve positioned on the handle. When the valve button is pressed, the stem present inside the steam chamber is sprayed in front of the iron.

[0068] The characteristics of the new steam iron with separate boiler having the steam chamber with small-sized hole will be better highlighted by the following description of one among many possible applications of the invention in question, illustrated in the attached drawings.

[0069]FIGS. 1a and 2 a show a vertical cross section and a horizontal cross section, respectively, of the iron (S), comprising a frame with handle (I), the soleplate (P) and the cover (C) of the iron, which covers said soleplate (P) fomig the steam chamber (Pc).

[0070] In particular, the walls (Pp) that form the steam chamber (Pc) have a generically ring-shaped or polygonal layout, in such a way as to enclose the steam chamber (Pc) and separate it completely from the rest of the soleplate (P).

[0071] The walls (Pp) that form the labyrinths ((P1)) are arranged in the rear part of the soleplate (P) and positioned besides the walls (Pp) that enclose the steam chamber (Pc).

[0072] The cover (C) is crossed by the steam delivery duct (01) and is provided with a connection duct (U), generically shaped as an upturned U.

[0073] The duct (01) that conveys the steam coming from the boiler (M1) of the base (M) and passing through the valve (V) controlled by the button (Vp) on the handle (I) introduces steam in the front area of the steam chamber (Pc), near the curve of the heating element (R).

[0074] The upturned Uduct (U), hereinafter simply called connection duct (U), isjoined to the cover (C), so that when the cover (C) is applied to the soleplate (P) one of its ends is inside the steam chamber (Pc) and the other end is in communication with the labyrinths (P1) on their side opposite the outlet vents (Pf).

[0075] In particular, along said connection duct (U) there is a section with reduced inner cross section, which is preferably obtained through a bottleneck (Uo), or through the application of a circular wall with central hole. Both the bottleneck (Uo) and the hole of the circular wall have reduced dimensions and are sized with precision, so that the communication between the steam chamber (Pc) and the outside of the same, that is, the labyrinths (P1) is limited to a predefined maximum delivery value.

[0076] As an alternative to the connection duct (U), it is possible to have a hole in the wall of the steam chamber (Pc) facing towards the labyrinths (P1).

[0077] It is possible to include a partition wall (Pa) inside the steam chamber (Pc), between the area where the water to be converted into steam is introduced and the mouth of the connection duct (U) or the hole of the steam chamber (Pc), said partition wall having openings on the top.

[0078] Steam is introduced in the steam chamber (Pc) through the relevant duct (01) and then flows towards the labyrinths (P1) through the connection duct (U) and out of the soleplate (P) through the appropriate vents (Pf).

[0079] The dimensions of the connection duct (U) between the steam chamber (Pc) and the labyrinths (P1), or the dimensions of the hole in the wall, are studied so that the condensated steam, or water, coming from the delivery duct (01) never flows out of the connection duct (U), but remains in the steam chamber (Pc) and is converted into steam.

[0080] Any further introduction of water and/or steam in the steam chamber (Pc) allows only steam to flow out through the connection duct (U), while water remains in the steam chamber (Pc) until it is turned into steam.

[0081] In this waythe exclusive delivery of steam from the steam chamber (Pc) and through the vents (Pf) of the soleplate (P) is ensured.

[0082] The new steam iron provided with separate boiler constituted as described above offers considerable advantages.

[0083] There is no interruption in the production of steam, since, even if the delivery duct (01) and/or the steam generation chamber (Pc) cool down, the condensate present in the steam chamber (Pc) does not block the upper connection duct (U).

[0084] Said continuous production of steam is ensured also in case of long steam delivery intervals, since any small quantity of water passing through the connection duct (01) is quickly turned into steam in the steam chamber (Pc) and/or in the labyrinths (P1) before reaching the outlet vents (P).

[0085] Consequently, the new iron does not send out water or limescale particles contained in water.

[0086]FIG. 3 shows the new steam iron with separate boiler, comprising a base (M), an iron (S) and a steam delivery duct (01) coupled to or positioned at the side of an electric connection cable (02) suitable for connecting the base (M) with the iron (S).

[0087] The base (M) comprises the boiler (M1), a solenoid valve (M2) for the flow of steam in the delivery duct (01) and various switches and knobs (M3) for switching on/offand regulating the boiler (M1).

[0088] It is possible to spray steam directly on the fabric to be ironed, in such a way as to soften it before application of the soleplate (P).

[0089]FIG. 4 shows a further vertical cross section, in which the spray (T) is visible and highlighted. Said spray (T) is applied to the front part of the handle (I) ofthe iron (S) and is connected through a suitable duct (Wo) with a suitable valve (W) controlled by a button (Wp) positioned on the handle (I). A further duct (Wo) connects said valve (W) with the steam chamber (Pc) ofthe soleplate (P). When this button (Wp) is pressed, the pressuried steam present in the steam chamber (Pc) is conveyed towards the spray (T) and sprayed on the fabric in front of the soleplate (P).

[0090] Therefore, with reference to the above description and to the enclosed drawings, the following claims are put forth. 

1. Steam iron with soleplate (P), steam outlet vents (Pf), ducts and/or labyrinths (P1) to convey steam, characterized in that the steam chamber (Pc) is connected with the labyrinths (P1) and the steam outlet vents (Pf) of the soleplate (P) through a smafl-sied connection duct (U) or hole.
 2. Steam iron with separate boiler according to claim 1, characterized in that the diameter of said hole or connection duct (U) of the steam chamber (Pc) with the labyrinths (P1) is such as to maintain inside said steam chamber (Pc) a high pressure that opposes fully or partly the flow of any condensate present in the steam chamber (Pc) towards the outlet vents (Pf).
 3. Iron according to claims 1, 2, characterized in that said connection duct (U) is generically shaped as an upturned U passing through the cover above the steam generation chamber (Pc) itself.
 4. Iron according to claims 1, 2, characterized in that said connection hole (U) on the wall of the steam chamber (Pc) is in correspondence with or near the upper part of the steam chamber (Pc).
 5. Steam iron according to claims 1, 2, 3, 4, characterized in that it has a partition wall (Pa) inside the steam chamber (Pc) between the area where the water to be converted into steam is introduced and the mouth of the connection duct (U) or the hole of the steam chamber (Pc) and wherein said partition wall (Pa) is provided with openings at the top.
 6. Steam iron according to the previous claims, characterized in that it is provided with a spray (T) at the front of the soleplate (P), and wherein said spray is connected with the steam chamber (Pc) through ducts (Wo) and a valve (W) with button (Wp), and wherein the operation of the button (Wp) opens said valve (W), thus allowing the pressurized steam present in the chamber (Pc) to flow towards the spray (T) and be sprayed before the soleplate (P).
 7. Steam iron according to the previous claims, characterized in that it is of the type with separate boiler connected to the iron by means of a duct.
 8. Steam iron according to claim 7, characterized in that the valve (7) delivering steam towards the soleplate (P) is included in the iron (S) and is controlled by a special button (Vp) positioned on the handle (I).
 9. Steam iron according to claims 1, 2, 3, 4, 5, 6, characterized in that it is of the type with steam generation chamber in the iron itself and is provided with a pump to feed water into said steam generation chamber. 